The tool wear of disc granulator is a common problem, which will affect the production efficiency and product quality of organic fertilizer production line. The following is some common sense analysis of tool wear on disc granulator:
1. Wear causes: Tool wear may be caused by a variety of factors, including insufficient hardness of the tool material, too long use time, hard particles or impurities in the material, and non-standard operation.
In order to reduce tool wear, the following measures can be taken:
1. Optimize material selection and use more wear-resistant materials, such as high-quality alloy steel or cemented carbide.
2. Replace the tool regularly to avoid using the same tool for a long time.
3. Control material quality, remove impurities and hard particles in the material.
4. Standard operation, regular equipment maintenance and tool replacement.
5. Maintenance: Clean and check the disk granulator regularly, especially the cutting tools and the parts that are easy to jam. Make sure the machine is well lubricated and lubricated regularly.
6. Safe operation: When operating the disk granulator, you should follow the safe operation procedures, wear appropriate protective equipment, and cut off the power supply during cleaning and maintenance.
7. Fault analysis: If the tool wear is serious, the specific reasons should be analyzed, such as the hardness of the material, the choice of the tool material, the running speed of the machine, etc., and the corresponding improvement measures should be taken.
Through these measures, the service life of the tool of the disk granulator can be effectively extended, the fault in production can be reduced and the production efficiency can be improved.